The world's largest heavy truck factory of Foton w

2022-09-22
  • Detail

Foton's world's largest heavy truck factory was officially put into operation

Guide: in April 2011, similar properties and performance may be achieved through appropriate assembly. On September 9, Foton automobile Auman GTL new energy-saving heavy truck digital factory, which has been intensively prepared and constructed for more than a year, was officially put into operation. So far, the annual production capacity of Foton Auman heavy truck will reach 200000, and the annual sales revenue will reach 60billion yuan. It is well deserved to become the largest heavy truck production in the world

on April 9, 2011, after more than a year of intensive preparation and construction, Foton Auman GTL new energy-saving heavy truck digital factory was officially put into operation. So far, the annual production capacity of Foton Auman heavy truck will reach 200000, and the annual sales revenue will reach 60billion yuan, which is worthy of becoming the world's largest heavy truck production base

it is understood that Foton Auman GTL new energy-saving heavy truck digital factory is one of the key construction projects in Beijing in 2010. It is also the digital chemical factory with the highest technical level and process level of Foton so far. In order to comply with the new trend of IOT technology development, Foton laid an important pawn for the development of the car industry. From the start of the project on January 14th, 2010 to the official production today, it took only one year. Foton Motor continued to complete the mission delivered by the Beijing municipal government and BAIC group with the industry-famous "Foton speed" efficiently and responsibly

comply with the needs of domestic and foreign markets to build the world's largest digital factory

"Foton Auman GTL new energy-saving heavy truck digital factory is destined to be different. It was born on the shoulders of two commercial vehicle giants." Many industry experts are looking forward to the commissioning of Auman GTL's new energy-saving heavy truck digital factory

according to the introduction, Foton automotive Auman GTL new energy-saving heavy truck digital factory is invested and constructed by Foton automotive on the basis of the original Foton automotive Auman heavy truck factory with a production capacity of 100000 vehicles in accordance with the world automobile manufacturing standards. Foton automotive Auman GTL new energy-saving heavy truck digital factory was positioned in the international market and intelligent model factory at the beginning of construction, and the construction of the factory also adheres to intellectualization, digitization It is a demonstration factory to adapt to the future development of IOT and Foton automobile

it is understood that Foton Auman heavy truck plant (phase I), located in Huairou, was established in 2002. It is the most modern commercial vehicle production base in Asia built by Foton with an investment of 1billion yuan. It has the four production processes of stamping, assembly welding, painting and final assembly required for the production of heavy trucks. Auman phase I production base not only made Foton successfully enter the heavy truck field and completed a leap in technology and industry status, but also made Foton Auman heavy truck the most powerful competitor and challenger in China's heavy truck industry. In 2010, the sales volume exceeded 100000, becoming the most important profit growth point of Foton

however, the popularity of Auman products and the blowout market demand gradually make Auman heavy truck plant's capacity shortage inferior. Judging whether the displacement control accuracy of the actuator is suitable according to the calculated displacement, in order to solve the contradiction between the growing market demand and capacity shortage, and realize Foton's goal of building a world brand as soon as possible, Foton automobile started the construction of Foton Auman GTL new energy-saving heavy truck digital factory in early 2010. The project investment is 2.6 billion yuan, which is positioned in Foton GTL and the existing production base of high-end products, and 70% of the products produced by Foton Auman GTL new energy-saving heavy truck digital factory will be sold abroad. The capacity of Auman digital heavy truck plant is set at 80000 vehicles/year for two shifts, and the maximum capacity can reach 100000 vehicles/year. The project was completed in December 2010. So far, Auman has formed China's first heavy truck digital factory with an annual production capacity of 200000 vehicles, world-class and domestic leading. After the factory is put into production, it can increase sales revenue by 30billion yuan, realize profit and tax of 3.25 billion yuan, and create 3100 new jobs

build a digital factory in line with world standards

the newly built Foton Auman GTL new energy-saving heavy truck digital factory adopts international advanced production technology and world-class manufacturing technology. The factory mainly includes the general assembly department, coating department, welding workshop, frame Department (phase II), RDC logistics, testing lines and related supporting facilities. It is currently the highest automation of equipment, the most reasonable management and logistics The most efficient heavy vehicle production base

in several major departments in June 2016, the body department adopted high-precision welding fixtures and stable welding specifications, and the welding fixtures were provided by Fuji company of Japan; 30 spot welding robots are used for welding the top cover assembly, body assembly and rear wall assembly; Welding wiring of floor and cab assembly adopts reciprocating conveyor line; KBK electric hoist is used for transportation between large work stations

all commissioning workshops in the testing workshop adopt professional testing equipment provided by Germany Mahal, and the testing ability ranks the leading level in China. The final assembly line of the general assembly department is composed of chassis assembly workshop and general assembly workshop. The following test requirements for the peeling and tearing of insulator materials are met in the assembly: the key stations of the line are equipped with quality doors and detection devices to ensure product quality; The tightening equipment adopts Ingersoll Rand from the United States, and the pneumatic tools for key and important processes adopt Yokota products from Japan. The coating department also adopts imported production lines from foreign companies; 16 robots are configured. It has the ability to spray water-based paint, which can meet the requirements of relevant European regulations. Adopt advanced swing bar body conveying mechanism. The body conveying structure has reached the domestic advanced level

Foton Auman GTL new energy-saving heavy truck digital factory also uses intelligent information management technology to establish an "intelligent digital factory". Through the construction of intelligent digital factory, various resources, application systems and various service facilities and environments inside and outside the enterprise are integrated into one, and digital energy-saving management is implemented in an all-round way, providing enterprises with higher management efficiency and more sufficient consumption reduction and energy conservation, So that the enterprise can develop continuously in a green and environment-friendly ecological environment

Foton Auman GTL new energy-saving heavy truck digital factory adopts intelligent information management technology, which can not only enable managers to conveniently and reliably realize the comprehensive control and management of various information resources through the automatic monitoring of different equipment in various service facility systems, but also realize the remote dispatching and command between various facility service systems in different areas and departments within the enterprise, To meet the deeper needs of intelligent monitoring and management and information resource sharing within the enterprise. By using the digital control center inside the enterprise, the information sharing, unified control and real-time management of various systems in the plant can be well achieved. So as to maximize the operation efficiency of all application systems and core equipment, reduce consumption and energy conservation, significantly reduce the operation cost of production and management, increase output value, maximize the innovation ability and market competitiveness of the enterprise, and make the enterprise develop rapidly in a virtuous circle environment

the high starting point and intelligent Foton Auman GTL new energy-saving heavy truck digital factory has not only laid the foundation for the car industry to be laid out by Foton, but also sounded the clarion call to launch the "Foton 2020" strategy. In the future, Foton will take this as the basis to accelerate the pace of becoming a world-class automobile enterprise

Copyright © 2011 JIN SHI